Shibaura N3LDI and N4LDI Diesel Engines Repair Manual
$34.00
| đźšś Equipment | |
|---|---|
| Brand | Shibaura |
| Type | Diesel Engines |
| Model | N3LDI, N4LDI |
| đź“„ Documents | |
| Type | Repair Manual (Including Diagnostics) |
| Publication | 79037046 and 79037048 |
| Language | English |
| Format | |
| No of Pages | 434 |
Preface
This workshop manual includes repair and adjustment procedures that required for the diesel engine. When servicing to keep the engine in the best condition, you will find this workshop manual very useful as a guidebook.
Please understand the specifications contained in this workshop manual are subject to change without notice for subsequent engineering changes.
1.1.General notes before service
â‘ Wash the engine, and drain oil, fuel and coolant before disassembly.
② Keep the service shop clean and free from dusts, and furnish with proper lighting equipment.
③ Remove oil and grease from disassembled parts, and place them in groups on a clean table.
â‘Ł Check equipments, tools and working clothes for the safety working.
⑤ Disconnect the battery before disassemble the engine.
1.2.Fundamental instructions on service
①Keep the engine clean and don’t disassemble it except those components that need to be disassembled because it is made and assembled very precisely.
② Apply engine oil on slide parts and rotation parts when assembling the engine.
③ Tighten bolts and nuts to specified “Standard tightening torque” with proper tools, unless otherwise instructed.
â‘Ł Store faulty parts (due to wear) temporarily so that the customer can see them at a later date, and make sure machine model, engine model, engine serial number, parts name and parts number when ordering service part
Table of Content
đź“™ Table of Contents – Repair Manual
PART 01 – General
- 1.1 General notes before service
- 1.2 Fundamental instructions on service
- 1.3 Standard tightening torque
- 1.4 Tightening torque of main parts
- 1.5 Main specifications
- 1.6 Parts name and position
- 1.7 Summary of engine structure
- 1.8 Disassembly diagram
PART 02 – Engine Maintenance
- 2.1 Before start
- 2.2 When engine service required
- 2.3 Detail confirmation before disassemble
- 2.4 Service interval
- 2.5 Main parts Disassembly/Inspection/Repair
- 2.6 Assembly
- 2.7 Wire harness clamp position
PART 03 – Engine Trouble Shooting
- Engine trouble shooting
PART 04 – Service Standard Data
- Service standard data
PART 05 – Diagnosis of Failure
- Diagnosis of failure
đź“™ Table of Contents – Diagnostic & Troubleshooting
PART 01 – Introduction
- 1.1 Getting Started
PART 02 – For Safe Use
- 2.1 For Safe Use
PART 03 – Overall Diagnostic Procedure
- 3.1 Diagnostic Flowchart
- 3.2 Inquiries
- 3.3 Actions for Non-Reoccurring Malfunctions
- 3.4 Diagnostic Chart
- 3.5 Troubleshooting by Malfunction Symptom
- 3.6 Troubleshooting by System
- 3.7 Malfunction Symptoms Resulting from a Non-Common Rail System (CRS) Malfunction
PART 04 – System-Related Information
- 4.1 System Wiring Diagram
- 4.2 Connector Layouts and Normal Voltages/Waveforms
PART 05 – ECU Data Monitor List
- 5.1 Service Tool D Data Monitor: ECU Signal Names, Terminal No.
- 5.2 ECU Signal Names, Terminal No.: Service Tool D Data Monitor
PART 06 – Active Test
- 6.1 Test Items
PART 07 – Utilities
- 7.1 Utility List
PART 08 – Diagnostic Trouble Code (DTC) Table
- DTC Table (Including Judgment Criteria, etc.)
PART 09 – Diagnosis by Diagnostic Trouble Code (DTC)
- Outline
- P0088 Rail High Pressure Abnormality (Stage 3)
- P0112, P0113 Manifold Intake Air Temperature Sensor Malfunction
- P0117, P0118 Coolant Temperature Sensor Malfunction
- P0122, P0123 Accelerator Pedal Position Sensor 1 (Main) Malfunction
- P0182, P0183 Fuel Temperature Sensor Malfunction
- P0192, P0193 Rail Pressure Sensor Malfunction
- P0201, P0202, P0203, P0204 Open Circuit in Injector Coil Circuit
- P0217 Overheat
- P0219 Engine Overrun
- P0222, P0223 Accelerator Pedal Position Sensor 1 (Sub) Malfunction
- P0227, P0228 Accelerator Pedal Position Sensor 2 Malfunction
- P0237, P0238 Boost Pressure Sensor Malfunction
- P0336, P0337 Engine Speed Sensor Malfunction
- P0341, P0342 Camshaft Speed Sensor Malfunction
- P0385 Both Speed Sensors Malfunctioning
- P0403 EGR Energization Duty Abnormality
- P0404 EGR Motor Malfunction
- P0405, P0406 EGR Position Sensor Malfunction
- P0427, P0428 Exhaust Gas Temperature Sensor 1 Malfunction
- P0437, P0438 Exhaust Gas Temperature Sensor 2 Malfunction
- P0524 Low Engine Oil Pressure
- P0541, P0542 Glow Relay Malfunction
- P0562 Insufficient Battery Voltage (Low Side)
- P0563 Insufficient Battery Voltage (High Side)
- P0601 Faulty ECU Memory
- P0602 Faulty QR Code Correction Data
- P0606, P0607 ECU Internal Malfunction
- P0611 Injector Charging Circuit Malfunction
- P0627, P0629 SCV Actuation Circuit Malfunction
- P0638 Intake Throttle Valve Stuck
- P0642, P0643 Sensor Power Supply 1 Fault
- P0652, P0653 Sensor Power Supply 2 Fault
- P0686 Main Relay Malfunction
- P1010, P1011 EGR Maintenance Request
- P1089 Rail High Pressure Abnormality (Stage 1)
- P1190 SCV Valve Stuck
- P1217 Rail High Pressure Abnormality (Stage 4)
- P1221 Fuel Pressure Decrease (Below the Control Limit)
- P1530 Engine Stop Request Signal (Engine Stop Switch) Malfunction
- P1601 QR Code Error
- P1602 QR Code Correction Data Not Written
- P2101 Intake Throttle Valve Motor Actuation Circuit Abnormality
- P2109, P2163 Low Idle Position Switch Stuck
- P2146, P2149 Open in Injector Actuation Circuit (Common 1 Circuit, Common 2 Circuit)
- P2147, P2148, P2150, P2151 Short in Injector Actuation Circuit (Common 1 Circuit, Common 2 Circuit)
- P2228, P2229 Atmospheric Pressure Sensor Malfunction
- P2293 Rail High Pressure Abnormality (Stage 2)
- P2413 Large Difference Between Actual and Target EGR Valve Openings
- P2454, P2455 Differential Pressure Sensor of Aftertreatment Malfunction
- P2621, P2622 Intake Throttle Valve Position Sensor Malfunction
- P2628, P2629 Starter Relay Malfunction
- P3014 High Level of Water in Fuel-Water Separator (Fuel Filter)
- U1301 CAN Communication Error
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Frequently Asked Questionsâť”
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