Filter

Bobcat X220 Excavator Repair Manual

$12.00 – $27.00

🚜 Equipment
Brand	Bobcat
Type	Excavator
Model	X220
📄 Documents
Language	English
Format	PDF
Serial Number	Manual	Pages
508211999 & Below	Repair Manual	258
508211999 & Below	Operation & Maintenance	52
508212001 – 508215000	Repair Manual	320
508212001 – 508215000	Operation & Maintenance	56
508215001 & Above	Repair Manual	299
508215001 & Above	Operation & Maintenance	66

Manual

Introduction

This manual is for the Bobcat hydraulic excavator mechanic. It provides necessary servicing and adjustment procedures for the hydraulic excavator and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

Start each repair with “Structure and Function,” verify performance under “Testing and Adjusting,” follow the “Disassembly and Assembly” steps precisely, and always finish by checking against the “Maintenance Standard.”

SN	508211999 & Below, 508212001 – 508215000, 508215001 & Above
Manual	Repair Manual, Operation & Maintenance Manual

Table of Content

📙 Table of Contents

Maintenance Safety

MAINTENANCE SAFETY

Service Manual Revision

SERVICE MANUAL REVISION
- 220-1

Foreword

FOREWORD

Contents

CONTENTS
- SAFETY INSTRUCTIONS
- SERIAL NUMBER LOCATIONS
- HYDRAULIC EXCAVATOR SERIAL NUMBER
- ENGINE SERIAL NUMBER
- DELIVERY REPORT
- HYDRAULIC EXCAVATOR IDENTIFICATION

Preventive Maintenance

PREVENTIVE MAINTENANCE
- SERVICE SCHEDULE
- ENGINE COVER
- AIR CLEANER SERVICE
- FUEL SYSTEM
  - Fuel System Service
  - Fuel Filter
  - Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
  - Engine Oil And Filter Replacement
- COOLING SYSTEM
  - Coolant Level
  - Coolant Replacement
- HYDRAULIC SYSTEM
  - Checking And Adding Fluid
  - Diagnostic Couplers
  - Replacement Of The Hydraulic Filter
  - Hydraulic Reservoir
  - Replacement of the Hydraulic Fluid
- USING A BOOSTER BATTERY (JUMP STARTING)
  - Procedure
- LUBRICATION OF THE HYDRAULIC EXCAVATOR
  - Procedure

Hydraulic Section

HYDRAULIC SECTION
- HYDRAULIC SCHEMATICS
- HYDRAULIC SYSTEM TROUBLESHOOTING
- HYDRAULIC SERVICE INFORMATION
  - Description
  - Checking the Main Relief Valves
- HYDRAULIC PUMPS
  - Removal And Installation
- HYDRAULIC PUMP ASSEMBLY
  - Disassembly
  - Assembly
- HYDRAULIC CONTROL VALVE (6-Spool)
  - Removal And Installation
  - 6 Spool Control Valve Assembly
  - Disassembly and Assembly
  - Disassembly
  - Inlet Section (R.H. and L.H. Travel)
    - Disassembly
    - Assembly
  - Valve Sections (Boom, Bucket & Arm)
    - Disassembly
    - Assembly
  - Valve Sections (Auxiliary)
    - Disassembly
    - Assembly
  - Port Relief Valve
    - Disassembly
    - Assembly
    - Adjustment Procedure
  - Main Relief Valve
    - Disassembly
    - Assembly
    - Adjustment Procedure
- HYDRAULIC CONTROL VALVE (3 Spool)
  - Removal and Installation
  - 3 Spool Control Valve Assembly
  - Disassembly
  - INLET SECTION (Housing Swing)
    - Disassembly
    - Assembly
  - END COVER (Boom Swing) and VALVE SECTION (Blade)
    - Disassembly
    - Assembly
  - Load Check Block
    - Disassembly
    - Assembly
  - Build-up Valve
    - Assembly
  - Main Relief Valve
    - Disassembly
    - Assembly
    - Adjustment Procedure
- BOOM CYLINDER
  - Removal And Installation
  - Boom Shield
  - Boom Cylinder
- DIPPERARM CYLINDER
  - Removal And Installation
- BUCKET CYLINDER
  - Removal And Installation
- BLADE CYLINDER
  - Removal And Installation
- BOOM SWING CYLINDER
  - Removal And Installation
- HYDRAULIC CYLINDER
  - Disassembly
  - Assembly
- HYDRAULIC FILTER ASSEMBLY
  - Removal and Installation
- AUXILIARY COUPLERS
- JOYSTICK MANIFOLD WITH ACCUMULATOR
  - Removal And Installation
  - Disassembly And Assembly
- DRAIN BLOCK
  - Removal And Installation
  - Filter Screen
  - Drain Block
- OIL COOLER
- JOYSTICK CONTROL CHANGE

Drive Section

DRIVE SECTION
- FLOORMAT AND FLOOR PANELS
  - Removal And Installation
- LEFT CONTROL CONSOLE
  - Microswitch Adjustment Procedure
  - Lockout Microswitch Removal and Installation
  - Console Cover Removal and Installation
  - Joystick Removal And Installation
  - Removal And Installation
  - Fuel Tank Removal and Installation
  - Lock Lever Removal And Installation
  - Lock Lever Adjustment Procedure
  - Latch Hook Removal and Installation
  - Gas Spring Removal And Installation
  - Upper Console Removal And Installation
- RIGHT CONTROL CONSOLE (ROPS CANOPY MODELS)
  - (CAB MODELS)
  - Console Cover Removal And Installation
  - Joystick Removal And Installation
  - Control Console Removal And Installation
  - Hydraulic Tank Removal And Installation
- TRAVEL LEVERS
  - Removal And Installation
- RIGHT HAND PEDAL (Boom Swing)
  - Removal And Installation
- LEFT HAND PEDAL (Auxiliary)
  - Removal And Installation
- ROCKERSHAFT
  - Removal And Installation
- LINKAGE RODS
  - Removal And Installation
- BLADE LEVER
  - Removal And Installation
- FINAL DRIVE
  - Removal And Installation
- DRIVE MOTOR ASSEMBLY
  - Parts Identification
- DRIVE MOTOR
  - Disassembly
  - Assembly
  - Check Oil Level
  - Draining Final Drive Case
- JOYSTICK
  - Parts Identification
  - Disassembly And Assembly

Upper Works And Swing Section

UPPER WORKS AND SWING SECTION
- SWING MOTOR
  - Testing The Cross Port Reliefs
  - Start The Engine
  - Removing The Cross Port Reliefs
  - Removal And Installation
  - Disassembly
  - Assembly
  - Motor Timing
- UPPER WORKS
  - Removal And Installation
  - Installation
- CENTER SWIVEL JOINT
  - Removal and Installation
  - Disassembly and Assembly
- SWING CIRCLE GEAR
  - Removal And Installation
- ROPS CANOPY
  - Removal And Installation
- CAB
  - Removal And Installation

Main Frame And Tracks

MAIN FRAME AND TRACKS
- ENGINE COVER
  - Removal And Installation
- SEAT AND MOUNTING FRAME
  - Removal And Installation
- SEAT MOUNT
  - Removal And Installation
- SPEED LEVER
  - Removal And Installation
- SWING LOCK LEVER AND PIN
  - Removal And Installation
- BUCKET
  - Removal And Installation
  - Installation
- ARM
  - Removal And Installation
- BOOM
  - Removal And Installation
- SWING POST
  - Removal And Installation
  - Bushing Replacement
- TRACK
  - Track Tension Adjustment
  - Removal And Installation
  - Damage Identification And Causes
- TRACK IDLER
  - Parts Identification
  - Disassembly
  - Assembly
- TRACK ROLLER
  - Parts Identification
  - Disassembly
  - Assembly
  - Disassembly

Electrical System

ELECTRICAL SYSTEM
- ELECTRICAL SCHEMATICS
- 6 ELECTRICAL SYSTEM
  - TROUBLESHOOTING
- ELECTRICAL SYSTEM
  - Description
  - Fuse
  - Electrical System Service
- BATTERY
  - Checking The Battery
  - Removal And Installation
- ALTERNATOR
  - Checking The Alternator Output
  - Belt Adjustment
  - ELECTRICAL CONNECTION
  - Removal And Installation
  - Disassembly And Assembly
  - Checking Rotor, Stator And Rectifier
- STARTER
  - Removal And Installation
  - Disassembly And Assembly
  - Cleaning And Inspection
- HORN
  - Removal And Installation
- FUEL LEVEL SENSOR
  - Removal And Installation

Engine Service

ENGINE SERVICE
- 7 ENGINE SERVICE
- TROUBLESHOOTING
- VALVE CLEARANCE
  - Adjustment
- ENGINE COMPRESSION
  - Checking
- FUEL FILTER
  - Element
  - Removing Air From The Fuel System
  - Fuel Filter Assembly Removal And Installation
- FUEL INJECTION PUMP
  - Checking The Injection Pump
  - Removal And Installation
  - Timing The Injection Pump
- FUEL INJECTOR NOZZLES
  - Removal And Installation
  - Checking The Injector Nozzle
- GLOW PLUGS
  - Removal And Installation
  - Checking The Glow Plug
- ENGINE
  - Removal And Installation
- SPARK ARRESTOR MUFFLER
  - Removal And Installation
- RADIATOR
  - Checking The Radiator And Radiator Cap
  - Removal And Installation
- ENGINE FLYWHEEL
  - Removal And Installation
  - Hydraulic Pump Coupler
  - Flywheel Ring Gear
- CYLINDER HEAD
  - Removal Of The Cylinder Head
  - Disassembly Of The Cylinder Head
  - Servicing The Cylinder Head And Valves
  - Checking Valve Springs
  - Checking Rocker Arm And Shaft
  - Assembling The Cylinder Head
  - Installing The Cylinder Head
- TIMING GEAR COVER
  - Removal And Installation
- TIMING GEAR, CAMSHAFT AND OIL PUMP
  - Removal And Installation
  - Oil Pump Service
  - Servicing The Camshaft
- CRANKSHAFT AND PISTONS
  - Removal And Installation
  - Crankshaft Service
  - Servicing The Connecting Rods And Pistons
- CYLINDER LINERS
  - Checking The Cylinder Liners
  - Cylinder Liner Installation
- WATER PUMP
  - Removal And Installation
  - Disassembly And Assembly

Technical Data

TECHNICAL DATA
- HYDRAULIC EXCAVATOR SPECIFICATIONS
  - Machine Dimensions
  - Lifting Capacity With Blade Off Ground
  - PERFORMANCE & OPERATION
  - ENGINE
  - HYDRAULIC SYSTEM
  - SWING SYSTEM
  - HYDRAULIC CYLINDERS
  - DRIVE SYSTEM
  - BRAKES
  - UNDERCARRIAGE
  - TRACK
  - CAPACITIES
  - DIGGING FORCE
- ENGINE SPECIFICATIONS (KUBOTA)
  - Engine
  - Fuel Injector Nozzles
  - Fuel Injection Pump
  - Cylinder Head
  - Valves
  - Valve Springs
  - Rocker Arms
  - Camshaft
  - Cylinders
  - Piston Rings
  - Pistons
  - Crankshaft
  - Oil Pump
  - Thermostat
  - ENGINE TORQUE
  - Re-Grinding The Crankshaft
- FUEL, COOLANT AND LUBRICANTS
- OIL SPECIFICATIONS

Specification

Model	Years	Engine (disp / cyl)	Power (hp)	Width (in)	Max Dig Depth (in)	Operating Weight (lbs)	Travel Speed (mph)
X220	1988–1993	0.7 L (Kubota D705B) / 3-cyl	13.5	39	48	3 100	1.1

Buyer Questions & Answers

Frequently Asked Questions❔

Are the manuals OEM (Original Equipment Manufacturer)?

Yes, we only provide manuals that are sourced from the machine manufacturer or authorized dealers.

What file format are the manuals in?

All manuals are provided in PDF format, which you can be open on your browser, computer, smartphone, or tablet.
Printed versions are available for select manuals — check the product page or contact us for availability.

Is the manual printable?

Yes, all pages are printable.

Where do I download the manual after I have paid for it?

You’ll receive two emails:
- “Your order XXXXX has been received!” – sent immediately.
- “Your order XXXXX is now completed.” – sent within 12 hours with your secure download link.
If you didn’t get the email:
- ✅ Log In to your Account and check your orders.
- 📂 Check your spam/junk folder.
- 📧 Make sure you didn’t use a different email during checkout.

Still have questions?