Bobcat CT2025, CT2035, CT2535, CT2540 Tractors Repair Manual

$19.00 – $37.00

🚜 Equipment
Brand	Bobcat
Type	Tractors
Model	CT2025, CT2035, CT2535, CT2540
📄 Documents
Language	English
Format	PDF
Serial Number	Manual	Pages
Option 1 CT2025 HST : B4VH11001 & Above CT2025 MAN : B4VJ11001 & Above CT2035 HST : B4VK11001 & Above CT2035 MAN : B4VL11001 & Above CT2040 HST : B4VM11001 & Above CT2040 MAN : B4VN11001 & Above CT2535 HST : B4VP11001 & Above CT2535 MAN : B4VZ11001 & Above CT2540 HST : B4VR11001 & Above CT2540 MAN : B4W111001 & Above	Repair Manual	717
	Operation & Maintenance	232
Option 2 CT2035 : B4ZF11001 & Above CT2040 : B4ZG11001 & Above	Repair Manual	450
	Operation & Maintenance	166

FOREWORD

This workshop manual is your single-source, factory-approved guide to inspecting, servicing, and completely overhauling a Bobcat excavator. It opens with Safety First—fire-prevention steps, lift points, lock-out procedures, and serial-number checks—so every job starts under controlled conditions.

From there, the content flows the same way you tackle a rebuild:

General machine data, dimensions, lubrication schedules, and torque charts
Engine teardown, CRDI fuel diagnostics, cooling, and lubrication service
Driveline coverage—including Clutch, Transmission, and HST hydrostatic drive—followed by Rear and Front Axles and full Brake sections
Steering and Hydraulic System chapters with schematics, valve settings, and cylinder service procedures
Electrical System & Diagnosis with wiring IDs, sensor tests, and DTC code lists

Each chapter is backed by precise specifications, exploded-view diagrams, and step-by-step instructions written for technicians. Finish every repair with the built-in service schedule and post-maintenance checklist to guarantee reliability, operator safety, and full compliance with Bobcat standards.

Option	Option 1, Option 2
Manual	Repair Manual, Operation and Maintenance

Table of Content

📙 Table of Contents

Forward

FORWARD

Table Of Contents

TABLE OF CONTENTS

Safety First

SAFETY FIRST
- FOR SAFETY
  - ALERT SYMBOLS
- SAFETY TIPS
  - SAFETY GEAR
  - WORK PLACE
  - SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR
  - AVOID FIRES
  - CAUTIONS WHEN HANDLING THE BATTERY
  - CAUTIONS FOR HIGH PRESSURE HOSES
  - USE OF APPROPRIATE TOOLS AND EQUIPMENT
  - HANDLING OF HAZARDOUS MATERIALS
  - HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT
  - PREVENTION OF SCALD
  - DISPOSAL OF ENVIRONMENTAL WASTE
  - CAUTIONS WHEN HANDLING TIRES
- SAFETY FIRST

General

GENERAL
- DESCRIPTION FOR SYMBOLS AND ABBREVIATIONS
  - TRACTOR SERIAL NUMBER
- TRACTOR EXTERIOR VIEW
- IDENTIFICATION NUMBER
  - ENGINE SERIAL NUMBER
  - TRANSMISSION SERIAL NUMBER
- DIMENSIONS
- SPECIFICATIONS
- DRIVING SPEED
  - GEAR ARRANGEMENT
    - ARRANGEMENT OF MAIN SHIFT GEAR AND REAR AXLE GEARS
  - MAINTENANCE SCHEDULE
- MAINTENANCE
  - LUBRICATION LIST
- TIGHTENING TORQUES
  - GENERAL USE SCREWS, BOLTS, AND NUTS
  - STUD BOLTS
  - AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS
- SPRING PIN AND SNAP RING INSTALLATION
  - SPRING PIN TYPE
  - SNAP RING INSTALLATION
- UNIT CONVERSION TABLE

Engine

ENGINE
- ENGINE IDENTIFICATION
  - ENGINE EPA DECAL (A)
  - ENGINE NUMBER (B)
- SPECIFICATIONS
  - GENERAL SPECIFICATIONS
  - ENGINE DIMENSION
  - COMPONENTS
  - ENGINE PERFORMANCE CURVE
    - TORQUE
    - BRAKE HORSE POWER (HP)
  - ENGINE PERFORMANCE CURVE ANALYSIS
    - S.F.C (SPECIFIC FUEL CONSUMPTION)
    - ENGINE BODY
  - SERVICING SPECIFICATIONS
    - LUBRICATING SYSTEM
    - COOLING SYSTEM
    - TIGHTENING TORQUES FOR ENGINE
- OPERATING PRINCIPLE
  - CRDI (COMMON RAIL DIRECT INJECTION) SYSTEM
    - ECU
    - HIGH PRESSURE FUEL PUMP (FOR INJECTION)
    - FUEL RAIL(COMMON RAIL)
    - INJECTOR [C3I]
    - CYLINDER HEAD
    - CYLINDER BLOCK
    - CYLINDER HONING
  - BODY AND POWER TRAIN SYSTEM
    - CRANKSHAFT
    - PISTON AND PISTON RING
    - CONNECTING ROD
    - CAMSHAFT
    - ROCKER ARM ASSEMBLY
    - INTAKE AND EXHAUST VALVES
    - TIMING GEAR
    - FLYWHEEL
    - MLS CYLINDER HEAD GASKET
    - ENGINE OIL FLOW
  - LUBRICATING SYSTEM
    - ENGINE OIL FLOW CHART
    - FUNCTION OF LUBRICATING SYSTEM
    - COOLANT FLOW ROUTE
  - COOLING SYSTEM
    - WATER PUMP
    - THERMOSTAT
    - RADIATOR
    - RADIATOR CAP
  - FUEL SYSTEM
    - OVERVIEW FOR FUEL SUPPLY
    - FUEL FLOW ROUTE
    - FUEL FILTER
    - BLEEDING THE FUEL SYSTEM
    - HIGH PRESSURE FUEL PUMP
    - COMMON RAIL (FUEL RAIL)
    - INJECTOR [C3I (CALIBRATION IMPROVED INDIVIDUAL INJECTOR)]
    - FUEL COOLER
  - ACCELERATION SYSTEM
    - OVERVIEW
  - INTAKE & EXHAUST SYSTEM
    - EGR COOLER
    - EGR VALVE
    - AIR CONTROL VAVLE
    - CCRT (CATALYZED CONTINUOUSLY
  - SENSOR
    - SENSORS AS INPUT/OUTPUT FOR ECU
- TROUBLESHOOTING
- MEASUREMENT AND ADJUSTMENT
  - VALVE CLEARANCE
    - CLEARANCE ADJUSTMENT
  - VALVE LIFT (DEFLECTION AND WORN CONDITION OF VALVE CAM, TAPPET, PUSH ROD, ROCKER ARM, ETC.)
  - OIL PRESSURE MEASUREMENT
  - BUBBLE TEST FOR RADIATOR
- EXPLODED VIEW
  - GEAR CASE
  - CYLINDER HEAD COVER
  - CRANK SHAFT
  - PISTON & CONNECTING ROD
  - CAMSHAFT
  - IDLE GEAR
  - ROCKER ARM & VALVE
  - EH3-G131002 INTAKE MANIFOLD
  - EH3-G141001 OIL PUMP
  - EH3-G142001 OIL PAN
  - EH3-G144001 OIL FILTER
  - FUEL EQUIPMENT
  - WATER FLANGE
  - EH3-G163001 WATER PUMP
  - EGR
  - EH3-G172001 EGR COOLER
  - EGR COOLER
  - TC2-G115001 AFTERTREATMENT
  - TC2-G117005 FUEL FILTER
  - TC2-G119001 ECU
- DISASSEMBLY, SERVICE AND ASSEMBLY
  - ENGINE REMOVAL
  - ENGINE COMPONENT REMOVAL
    - HEAD COVER
  - ENGINE DISASSEMBLY
    - GLOW PLUG AND INJECTOR
    - ROCKER ARM ASSEMBLY
    - CYLINDER HEAD
    - INTAKE AND EXHAUST VALVES
    - HIGH PRESSURE FUEL PUMP
    - GEAR CASE
    - GEARS IN GEAR CASE
    - PISTON AND CONNECTING ROD
    - FLYWHEEL AND CRANKSHAFT
    - OIL FILTER
    - OIL PUMP
    - THERMOSTAT
    - WATER PUMP
    - FUEL FILTER
- ENGINE IDENTIFICATION
  - ENGINE EPA DECAL (A)
- SPECIFICATIONS
  - GENERAL SPECIFICATIONS
    - CYLINDER HEAD
    - VALVES
    - VALVE TIMING
  - ENGINE BODY
    - CYLINDER BORE
    - VALVE SPRING
    - ROCKER ARM
    - TAPPET
    - CAMSHAFT
    - TIMING GEAR
    - PISTON RING
    - CONNECTING ROD
    - CRANKSHAFT
    - OIL PUMP
  - LUBRICATING SYSTEM
  - COOLING SYSTEM
  - FUEL SYSTEM
    - THERMOSTAT
    - RADIATOR
    - INJECT PUMP
    - INJECTION NOZZLE
  - TIGHTENING TORQUES
- SEPARATING PRINCIPLE
  - LUBRICATING SYSTEM
  - COOLING SYSTEM
  - FUEL SYSTEM
    - FUEL FLOW ROUTE
    - FUEL FILTER
    - BLEEDING THE FUEL SYSTEM
    - FUEL FEED PUMP
    - FUEL INJECTION PUMP
    - BASIC PRINCIPLE OF GOVERNOR SYSTEM
  - GOVERNOR SYSTEM
    - OPERATION OF GOVERNOR
    - PCV
    - AIR HEATER
  - PCV VALVE
  - INTAKE & EXHAUST SYSTEM
- TROUBLESHOOTING
- MEASUREMENT AND ADJUSTMENT
  - FAN BELT
  - ENGINE BODY
    - CHECKING AND ADJUSTING
  - VALVE CLEARANCE
  - INJECTION TIMING MEASUREMENT AND ADJUSTMENT
  - ENGINE OIL PRESSURE
- EXPLODED VIEW
  - CYLINDER BLOCK GROUP
  - OIL PAN GROUP
  - GEAR CASE GROUP
  - MAIN BEARING CASE GROUP
  - VALVE ROCKER ARM GROUP
  - CYLINDER HEAD COVER GROUP
  - CAMSHAFT GROUP
  - PISTON & CAMSHAFT GROUP
  - NOZZLE HOLDER GROUP
  - FUEL CAMSHAFT GROUP
  - SPEED CONTROL LEVER GROUP
  - GOVERNOR GROUP
  - WATER PUMP GROUP
  - WATER HOSE GROUP
- ENGINE DISASSEMBLY AND SERVICING
  - REMOVAL AND REASSEMBLY
    - DISASSEMBLING OTHER ENGINE PARTS
    - CYLINDER HEAD COVER, GLOW PLUGS AND FUEL OVERFLOW PIPES
    - HEAT SEAL REMOVAL PROCEDURE
    - ROCKER ARM ASSEMBLY
    - CYLINDER HEAD
    - VALVE
    - INJECTION PUMP
    - CRANKCASE
    - IDLE GEAR AND CRANK GEAR
    - VALVE CAMSHAFT
    - FUEL CAMSHAFT
    - CONNECTING ROD AND PISTON
    - CRANKSHAFT
  - INSPECTION FOR OVERHAUL
    - CYLINDER HEAD AND VALVE
    - VALVE SPRING
    - CHECKING OIL CLEARANCE
    - TIMING GEARS AND CAMSHAFTS
    - CONNECTING ROD AND PISTON
    - CRANKSHAFT
    - CYLINDER BORE
    - LUBRICATING SYSTEM
    - COOLING SYSTEM
    - FUEL SYSTEM

Clutch

CLUTCH
- SPECIFICATION
  - GENERAL SPECIFICATIONS
  - TIGHTENING TORQUES
  - SEALANT
- OPERATIONAL PRINCIPLE
- TROUBLESHOOTING
- MEASUREMENT AND ADJUSTMENT
  - CLUTCH PEDAL PLAY ADJUSTMENT
  - CLUTCH STOPPER BOLT ADJUSTMENT
  - SAFETY START SWITCH ADJUSTMENT
  - CLUTCH DISC SPLINE BOSS AND GEAR SHAFT END PLAY
  - CLUTCH DISC WEAR INSPECTION
  - PRESSURE PLATE INSPECTION
  - THRUST BALL BEARING INSPECTION
  - FLYWHEEL SURFACE AND DEFLECTION OF ENGINE CRANKSHAFT
- EXPLODED VIEW
  - CLUTCH LEVER
  - CLUTCH
  - CLUTCH PEDAL
  - CLUTCH DISASSEMBLY (CLUTCH DISC REPLACEMENT)
- DISASSEMBLY, SERVICE AND ASSEMBLY
  - CLUTCH ASSEMBLY

Transmission

TRANSMISSION
- SPECIFICATIONS
  - GENERAL SPECIFICATIONS
  - TIGHTENING TORQUE FOR MAJOR COMPONENTS
  - SEALANT AND ADHESIVE SPECIFICATIONS
- STRUCTURE AND OPERATING PRINCIPLE
  - MAIN GEAR SHIFT SECTION
  - OPERATING PRINCIPLE OF SYNCHRONIZER
  - RANGE SHIFT SECTION
  - PTO GEAR SHIFT SECTION
  - FRONT WHEEL DRIVE SECTION
- INSPECTION AND ADJUSTMENT
  - SYNCHRONIZER GEAR INSPECTION
- TROUBLESHOOTING
- EXPLODED VIEW
  - MAIN SHAFT
  - SHAFT 1
  - SHAFT 2
  - REVERSE SHAFT
  - RANGE SHAFT
  - PTO DRIVE SHAFT
  - FRONT DRIVE SYSTEM
  - RANGE FORK
  - PTO SHIFT FORK
  - FRONT DRIVE FORK
  - PROPELLER SHAFT
  - PTO SHAFT
  - MAIN SPEED FORK
  - MAIN SHAFT
  - HST PROPER SHAFT
  - RANGE SHAFT
  - PTO DRIVE SHAFT
  - CLUTCH HOUSING REMOVAL
- DISASSEMBLY, SERVICE AND ASSEMBLY
  - CLUTCH HOUSING ASSEMBLY DISASSEMBLY
  - TRANSMISSION CASE MAIN SHIFT, RANGE SHIFT SECTION DISASSEMBLY
  - FRONT WHEEL DRIVE SECTION DISASSEMBLY
  - TRANSMISSION CASE SHIFT SECTION ASSEMBLY
  - PTO SHAFT DISASSEMBLY

Hst (Hst Model)

HST (HST MODEL)
- SPECIFICATIONS
  - GENERAL
  - HST
  - MAJOR TIGHTENING TORQUE
  - HST STRUCTURE & COMPONENTS
    - EXTERIOR
    - COMPONENTS
- OPERATING PRINCIPLE
  - STRUCTURE AND FUNCTION OF HST
    - BASIC PRINCIPLE OF HST
    - FUNCTION HST CHARGE PUMP
    - CHARGE RELIEF VALVE
    - HIGH PRESSURE RELIEF VALVE
  - Operation of HST
    - NEUTRAL STATUS
    - FORWARD DRIVING
    - REVERSE DRIVING
- TROUBLESHOOTING
- MEASUREMENT AND ADJUSTMENT
  - CHARGE RELIEF VALVE PRESSURE CHECK
  - HP RELIEF VALVE PRESSURE CHECK
    - HST PEDAL LINK ADJUSTMENT
    - HST PEDAL ADJUSTMENT
  - HST NEUTRAL POSITION ADJUSTMENT
  - CRUISE MAGNETIC CLEARANCE ADJUSTMENT (OPTIONAL)
  - BLEEDING AIR FROM HST COMPONENT
- EXPLODED VIEW
  - TRANSMISSION CASE
  - HST ASSY
  - HST EXTERNAL HYDRAULIC LINE
  - HST PEDAL
  - CRUISE (OPTIONAL)
  - HST CONTROL
- SERVICING
  - HST DISASSEMBLY AND ASSEMBLY
  - HST COMPONENTS DISASSEMBLY AND ASSEMBLY

Rear Axle

REAR AXLE
- SPECIFICATIONS
  - TRANSMISSION FLUID
  - TIGHTENING TORQUES
- OPERATING PRINCIPLE
  - PRINCIPLE OF DIFFERENTIAL SYSTEM
  - DIFFERENTIAL LOCK SYSTEM
- TROUBLESHOOTING
- INSPECTION AND ADJUSTMENT
  - BACKLASH FOR SPIRAL BEVEL PINION AND RING GEAR
  - TOOTH CONTACT OF SPIRAL BEVEL
- EXPLODED VIEW
  - REAR DIFFERENTIAL SYSTEM
  - DIFFERENTIAL LOCK FORK
  - REAR AXLE
- DISASSEMBLY, SERVICING AND ASSEMBLY
  - REAR DIFFERENTIAL DISASSEMBLY
    - REAR DIFFERENTIAL SYSTEM
    - REAR DIFFERENTIAL SYSTEM ASSEMBLY
    - REAR DIFFERENTIAL INSTALLATION

Brake

BRAKE
- SPECIFICATIONS
  - GENERAL SPECIFICATION
- STRUCTURE AND OPERATION PRINCIPLE
- TROUBLESHOOTING
- INSPECTION AND ADJUSTMENT
  - BRAKE PEDAL FREE PLAY
  - CLEARANCE OF BRAKE LAMP SWITCH
  - BRAKE PEDAL STOPPER
  - BRAKE COMPONENTS INSPECTION
    - BRAKE DISC
    - BRAKE PLATE
    - CAM PLATE
    - CAM PLATE AND STEEL BALL
- EXPLODED VIEW
  - BRAKE PEDAL
- DISASSEMBLY, SERVICING AND ASSEMBLY
  - BRAKE SECTION DISASSEMBLY AND ASSEMBLY

Front Axle

FRONT AXLE
- SPECIFICATIONS
  - GENERAL SPECIFICATIONS
  - SEALANT AND ADHESIVE
  - TIGHTENING TORQUE FOR MAJOR COMPONENTS
- STRUCTURE AND OPERATING PRINCIPLE
  - POWER TRANSFER SYSTEM FOR FRONT AXLE
  - DIFFERENTIAL SYSTEM
  - LOAD TRANSFER
- TROUBLESHOOTING
- INSPECTION AND ADJUSTMENT
  - TOE-IN
  - STEERING ANGLE
  - SWAY RESISTANCE
  - PRELOAD OF TAPER ROLLER BEARING ON SPIRAL BEVEL PINION SHAFT
  - BACKLASH FOR DIFFERENTIAL PINION AND DIFFERENTIAL SIDE GEAR
  - BACKLASH FOR SPIRAL BEVEL PINION AND 23 SPIRAL BEVEL GEAR
  - TOOTH CONTACT OF SPIRAL BEVEL GEAR
  - TOOTH CONTACT FOR UPPER BEVEL GEARS AND FINAL DRIVE BEVEL GEARS
- EXPLODED VIEW
  - FRONT DIFFERENTIAL
  - FRONT AXLE CASE
  - FRONT AXLE
  - FRONT AXLE BRACKET
  - BEVEL PINION SHAFT
  - DIFF GEAR SHAFT
- DISASSEMBLY, SERVICE AND ASSEMBLY
  - FRONT AXLE OIL SEAL REPLACEMENT
  - BEVEL GEAR CASE AND FRONT AXLE CASE DISASSEMBLY AND ASSEMBLY
  - FRONT DIFFERENTIAL SYSTEM REMOVAL AND INSTALLATION
  - FRONT DIFFERENTIAL SYSTEM DISASSEMBLY AND ASSEMBLY COMPONENTS

Steering System

STEERING SYSTEM
- SPECIFICATIONS AND TIGHTENING TORQUE
  - SPECIFICATIONS FOR STEERING SYSTEM
  - TIGHTENING TORQUE FOR MAJOR COMPONENTS
    - HYDRAULIC PUMP
    - POWER STEERING UNIT
    - STEERING CYLINDER
  - OPERATING DIAGRAM
- STRUCTURE AND OPERATING PRINCIPLE
  - STEERING UNIT
    - OPERATING PRINCIPLE
    - STRUCTURE AND SPECIFICATIONS
  - OPERATING PRINCIPLE OF STEERING SYSTEM
  - STRUCTURE AND OPERATING PRINCIPLE
- TROUBLESHOOTING
- INSPECTION AND ADJUSTMENT
- EXPLODED VIEW
  - STEERING CYLINDER
  - POWER STEERING CYLINDER
  - STEERING COLUMN
- DISASSEMBLY, SERVICE AND ASSEMBLY
  - STEERING UNIT (ORBITROL UNIT) COMPONENTS DISASSEMBLY
    - STEERING UNIT COMPONENTS ASSEMBLY
  - STEERING CYLINDER REMOVAL
    - RELIEF VALVE DISASSEMBLY AND ASSEMBLY

Hydraulic System

HYDRAULIC SYSTEM
- HYDRAULIC SCHEMATICS
- SPECIFICATIONS
  - GENERAL SPECIFICATIONS
  - TIGHTENING TORQUE
- STRUCTURE AND OPERATING PRINCIPLE
  - COMPONENT ARRANGEMENT
  - OPERATING PRINCIPLE
    - OPERATING DIAGRAM
    - IMPLEMENT SECTION
    - MAIN SECTION
    - HYDRAULIC FILTER
    - HST FILTER [HST MODEL]
  - COMPONENTS
    - GEAR PUMP
    - REAR AUX. VALVE (REMOTE HYDRAULIC VALVE)
    - LIFT CONTROL VALVE (PCV VALVE)
    - HYDRAULIC BLOCK
    - LOADER JOYSTICK VALVE
    - OIL COOLER [HST MODEL]
    - HYDRAULIC LIFT CYLINDER
- TROUBLESHOOTING
- INSPECTION AND ADJUSTMENT
  - LEVER SETTING OF HYDRAULIC LIFT CYLINDER
    - PRE-INSPECTION
    - ADJUSTING THE POSITION CONTROL LEVER
  - SETTING THE JOYSTICK LEVER
  - HYD. CYLINDER
- EXPLODED VIEW
  - LIFT CONTROL VALVE
  - HYDRAULIC 1
  - HYDRAULIC 2
  - EXTERNAL HYDRAULIC VALVE
  - HYDRAULIC BLOCK (T3)
  - SUCTION PIPE GROUP (T4)
  - GEAR PUMP
- DISASSEMBLY, SERVICE AND ASSEMBLY
  - DISASSEMBLY OF GEAR PUMP
    - GEAR PUMP ASSEMBLY
  - AUX. HYDRAULIC VALVE (DOUBLE ACTING VALVE)
  - HYDRAULIC CYLINDER
    - HYDRAULIC CYLINDER ASSEMBLY DISASSEMBLY
    - HYDRAULIC CYLINDER ASSEMBLY REASSEMBLY
  - LIFT CONTROL VALVE
  - FLOW CONTROL VALVE
  - RELIEF VALVE
  - HYDRAULIC BLOCK
    - HYDRAULIC BLOCK ASSEMBLY
  - LOADER JOYSTICK VALVE
    - REMOVAL
    - DISASSEMBLY

Electric System And Diagnosis

ELECTRIC SYSTEM AND DIAGNOSIS
- ELECTRICAL SCHEMATICS
- SPECIFICATIONS
- WIRING IDENTIFICATION
  - WIRING COLOR IDENTIFICATION
  - CROSS SECTIONAL AREA OF WIRING
  - SYMBOLS FOR ELECTRIC COMPONENTS
  - FUSE
    - INSPECTION
    - CAUSE FOR BLOWN FUSE
  - ELECTRIC DEVICE DIAGNOSIS
- OPERATING PRINCIPLE
  - WHEN IGNITION SWITCH IS IN “OFF” POSITION
  - WHEN IGNITION SWITCH IS TURNED TO “ACC” POSITION
  - OPERATING PRINCIPLE OF PREHEAT
  - WHEN IGNITION SWITCH IS TURNED TO “ST” POSITION
  - CHARGE WARNING LAMP OPERATION
- ELECTRIC COMPONENTS
  - SLOW-BLOW FUSE
  - IGNITION SWITCH
    - IGNITION SWITCH OPERATION
    - KEY SWITCH TEST
  - START MOTOR
  - ALTERNATOR
  - COMBINATION SWITCH
  - FLASHER UNIT
  - GLOW RELAY
  - FUSE & RELAY BOX
    - 5P RELAY
  - GLOW PLUG
    - MICRO 5P RELAY
    - MICRO 4P RELAY
  - COOLANT TEMPERATURE SENSOR
  - ENGINE STOP SOLENOID
  - ENGINE OIL PRESSURE SWITCH
  - PICKUP SENSOR
  - FUEL SENDER
  - HAZARD WARNING LAMP SWITCH
  - ECU
  - SENSORS AND RELAYS
    - CRANKSHAFT WHEEL SENSOR
    - FUEL RAIL PRESSURE SENSOR
    - ACCELERATION (KNOCK) SENSORS
    - HIGH-PRESSURE FUEL PUMP TEMPERATURE SENSOR
    - WATER-IN-FUEL SENSOR
    - EXHAUST GAS TEMP. SENSOR
    - CAMSHAFT WHEEL SENSOR
    - EGR VALVE SENSOR
    - MAF SENSOR
    - INTAKE AIR PRESSURE SENSOR/TEMPERATURE SENSOR
    - DPF DIFFERENTIAL PRESSURE SENSOR
  - THROTTLE POSITION SENSOR (TPS)
    - AIR CONTROL VALVE SENSOR
  - BRAKE SWITCH
  - PARKING BRAKE MICRO SWITCH
  - SAFETY START SWITCH
  - ONE SIDE BRAKE SWITCH
  - PTO SAFETY SWITCH
  - SWITCHS
    - CRUISE SWITCH [HST MODEL :OPTIONAL]
    - LINKED PEDAL SWITCH
    - DPF REGENERATION SWITCH [3H-TM(H)4 MODEL]
  - SAFETY CONTROL UNIT [EU]
  - PREHEAT CONTROLLER [CK2610(H)-US]
  - INSTRUMENT PANEL
    - SYMBOLS AND COMPONENTS
    - CONNECTOR
    - GAUGES AND INDICATORS
  - LAMPS
    - HEADLAMP
    - FRONT COMBINATION LAMP
    - WORK LAMP
    - REAR COMBINATION LAMP
  - WHEN THE ENGINE CANNOT BE STARTED
- TROUBLESHOOTING
  - WHEN THE SYSTEM IS NOT CHARGED
  - WHEN THE SYSTEM IS NOT PREHEATED MANUALLY
  - WHEN THE SYSTEM IS NOT PREHEATED AUTOMATICALLY
  - WHEN THE HEAD LAMP CANNOT BE OPERATED
  - FUEL GAUGE OPERATION
  - TEMPERATURE GAUGE OPERATION
  - TACHOMETER OPERATION WITH THE ENGINE RUNNING
  - HOUR METER OPERATION
  - ENGINE ELECTRICAL
- EXPLODED VIEW
  - ENGINE ELECTRICAL (2)
  - START CONTROL
  - LIGHT CONTROL
  - WIRE HARNESS
  - DISPLAY CONTROL
  - ENGINE ELECTRICAL (3)
  - GLOW CONTROL
  - FUEL HEATER (WIRE)
  - FUEL SENDER
  - PTO CONTROL
  - TIER 4 CONTROL
  - DIAGNOSTIC PROGRAM
- DIAGNOSIS
  - DTC (DIAGNOSTIC TROUBLE CODE)
    - COMPOSITION
    - ERROR CODE & ACTION
    - FAULT DIAGNOSIS CODE DESCRIPTION

Index

INDEX

Specification

Model	Years	Engine (disp / cyl)	Engine HP	PTO HP (claimed)	Fuel (gal)	Wheelbase (in)	Operating Weight (lbs)
CT2025	2019-present	1.6 L / 3-cyl	24.5	22.2 (Gear) / 21.8 (HST)	9.0	65	2 646
CT2035	2019-present	1.8 L / 3-cyl	34.9	29.4 (HST)	9.0	65	—
CT2535	2019-present	1.8 L / 3-cyl	34.9	29.4	8.9	65	3 397
CT2540	2019-present	1.8 L / 3-cyl	39.6	31.9	8.9	65	3 397

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