AGCO DT180A, DT200A, DT220A, DT240A Tractor Repair Manual
$25.00 – $45.00
| đźšś Equipment | ||
|---|---|---|
| Brand | AGCO | |
| Type | Tractors | |
| Model | DT180A, DT200A, DT220A, DT240A (PowerMAXX) | |
| đź“„ Documents | ||
| Language | English | |
| Format | ||
| Title | Publication No. | Pages |
| Repair Manual | 3378721M2 | 1263 |
| Repair Time Schedule | 3378755M2 | 398 |
FOREWORD
The purpose of this manual is to assist Dealers and Agents in the efficient installation, maintenance and repair of AGCO equipment. Carrying out the procedures as detailed, together with the use of special tools where appropriate, will enable the operations to be completed within the time stated in the Repair Time Schedule.
Page numbering
The present manual is divided into chapters and sections, and each page is numbered with the following information:
Example: 10A01.1 10 = Chapter A = Section
01 = Sequence number within the section
1 = Page number within the section
The issue number is indicated at the bottom of the page.
For quick reference, each chapter starts with a table of contents, listing the various sections included in that chapter.
Meaning of references
(..) : identification of parts and components
| Manual | Repair Manual, Repair Time Schedule, Both Manual |
|---|
Table of Content
đź“™ Table of Contents
PART 01 – Introduction
- 01 Introduction
PART 03 – Engine
- 03 – Engine
- 03A01 – Sisu engine – General
- A . Introduction
- B . Specifications and standards concerning fuel, oil and coolant
- C . Main characteristics
- 03B10 – SISU TIER 3 ENGINE – General
- A . Introduction
- B . Specifications and standards concerning fuel, oil and coolant
- C . Main specifications
- 03B11 – SISU TIER 3 ENGINE – Removing and refitting
- A . Checking the valve timing adjustment
- B . Removing and refitting an injector
- C . Removing and refitting the high pressure pump (Fig. 17)
- D . Checking and adjusting the valve tip clearance (Fig. 18)
- E . Description of the EEM
- 03A01 – Sisu engine – General
PART 05 – Gearbox
- 05 – Gearbox
- 05A01 – General – POWER MAXX CVT Operation
- A . General
- B . POWER MAXX CVT transmission operating diagrams
- C . Operation and use
- 05B01 – POWER MAXX CVT hydraulics
- A . Forward / Reverse high pressure relief valves
- B . Scavenging valve
- C . Control spool valve
- D . POWER MAXX CVT hydraulic tests
- E . Service tools
- 05C01 – Remplacing the POWER MAXX CVT module
- A . Desassembling the POWER MAXX CVT module
- B . Assembling the POWER MAXX CVT module
- C . Service tools
- 05A01 – General – POWER MAXX CVT Operation
PART 06 – Rear Axle
- 06 – Rear axle
- 06B01 – Final drive units
- A . Généralités
- B . Removing a rear axle drive unit
- C . Refitting a rear axle drive unit
- D . Disassembling a rear axle drive unit
- E . Reassembling a rear axle drive unit
- F . Service tools
- 06C01 – Braking unit
- A . General
- B . Disassembling the rear axle brakes
- C . Reassembling the rear axle brakes
- D . Disassembling a wheel brake cylinder
- E . Reassembling a wheel brake cylinder
- F . Bleeding the brakes
- 06B01 – Final drive units
PART 07 – Power Take Off
- 07 – Power take off
- 07A01 – Rear PTO
- A . General
- 07B01 – Assembling and disassembling the rear PTO
- A . Disassembling the power take-off
- B . Reassembling the power take-off
- 07A01 – Rear PTO
PART 08 – Front Axle
- 08 – Front axle
- 08E01 – 4-wheel drive clutch
- A . General
- B . Operation
- C . Disassembling the 4WD clutch
- D . Reassembling the 4WD clutch
- E . Service tools
- 08E02 – Universal joint shaft brake
- A . General
- B . Disassembling the universal joint shaft brake
- C . Reassembling the universal joint shaft brake
- D . Disassembling the universal joint shaft brake control
- E . Reassembling the universal joint shaft brake control
- 08E01 – 4-wheel drive clutch
PART 09 – Hydraulics
- 09 – Hydraulics
- 09A01 – Description of the circuit
- A . General
- B . Characteristics of the components
- 09B01 – Illustrated diagram
- A . Auxiliary hydraulics illustrated diagram
- 09C01 – Hydraulic legends and diagrams
- A . Legend of transmission hydraulics diagram
- B . Legend of auxiliary hydraulics diagram
- C . Transmission hydraulics diagram
- D . Auxiliary hydraulics diagram
- 09A01 – Description of the circuit
PART 10 – Electrical Equipment
- 10 – Electrical equipment
- 10A01 – Fuse box
- A . General
- B . Fuse box for Europe
- C . Fuse box – North America
- 10A02 – Electrical diagrams
- A . Cab equipment
- B . Engine equipment
- C . Bulb types
- D . Lighting
- E . Electronic units supply
- 10A01 – Fuse box
PART 11 – Electronics
- 11 – Electronics
- 11B10 – EEM2 SisuDiesel – Description
- A . Presentation
- B . Components on the engine
- C . VP30 electronic injection pump (66ETA)
- D . VP44 electronic injection pump (74ETA/84ETA)
- E . Details of electronic components
- F . Tractor / Engine Communication
- G . Cab controls
- GUF101 – SisuDiesel ELECTRONIC INJECTION – Programming
- A . Matching serial numbers
- B . Location of softs for WinEEM2
- C . List of the various engine softs
- GUF102 – SisuDiesel ELECTRONIC INJECTION – Tests and diagnostics
- A . Tests and diagnostics
- GUF103 – SisuDiesel ELECTRONIC INJECTION – Error codes
- A . Reading error codes
- B . List of error codes
- C . EEM2 troubleshooting
- D . EEM2 sensor diagnostics
- E . EEM2 controller diagnostics
- F . Fuel injection pump diagnostics
- G . Electrical diagrams
- H . Component characteristics
- GUF105 – SisuDiesel ELECTRONIC INJECTION – Electrical Diagrams
- A . General
- B . SisuDiesel engine harness
- C . Electrical diagrams on the tractor
- 11C10 – DCC2 – Description
- A . General
- B . Description
- C . Allocation of DCC2 pins
- GUF211 – DCC2 (TECHstar CVT) – Programming and setting parameters
- A . Setting parameters
- B . Programming
- GUF213 – DCC2 (TECHstar CVT) – Error codes
- A . Reading error codes
- B . List of error codes
- C . Analysing error codes
- GUF214 – DCC2 (TECHstar CVT) – Calibrations, constants and adjustments
- A . Calibrating the ground speed (level 0)
- B . Calibrating the throttle pedal potentiometer
- C . Input at level 2 – CAL 2
- D . Input at level 3 – CAL 3
- E . Diagnostic mode
- F . Adjusting the manoeuvring pedal
- GUF215 – DCC2 (TECHstar CVT) – Electrical diagrams
- A . General
- B . Electrical diagrams
- 11D10 – Autotronic 4 – Description
- A . General
- B . Allocation of Autotronic 4 pins
- GUF401 – AUTOTRONIC 4 – Programming and setting parameters
- A . Programming
- B . Setting parameters
- GUF402 – AUTOTRONIC 4 – Tests and diagnostics
- A . Safety Function
- B . Gearbox function
- C . Front Axle function
- D . Differential function
- E . Power Take-Off function
- GUF402 – AUTOTRONIC 4 – Dyna-Step – Tests and diagnostics
- A . Safety Function
- B . Gearbox function
- C . Front Axle function
- D . Differential function
- E . Power Take-Off function
- GUF403 – AUTOTRONIC 4 – Error codes
- A . Reading error codes
- B . List of error codes
- C . Analysing components and their error codes
- D . Analysing other error codes
- GUF404 – AUTOTRONIC 4 – Calibration
- A . Input at level 1 – CAL 1
- B . Hare / Tortoise range
- C . Transmission
- D . Coupler function
- E . Power take-off
- GUF405 – AUTOTRONIC 4 – Electrical diagrams
- A . General
- B . Electrical diagrams
- C . Layout of components
- 11E10 – Autotronic 5 ParkLock – Description
- A . General
- B . Description of controls
- C . ParkLock function activating conditions
- D . ParkLock operation logic diagram
- E . Allocation of Autotronic 5 ParkLock pins
- GUF531 – AUTOTRONIC 5 – ParkLock TECHstar CVT – Programming and setting parameters
- A . Programming
- B . Saving to a file
- C . Setting parameters
- GUF532 – AUTOTRONIC 5 – ParkLock TECHstar CVT – Tests and diagnostics
- A . Diagnostics screen
- GUF533 – AUTOTRONIC 5 – ParkLock TECHstar CVT – Error codes
- A . List of error codes
- B . Analysing components and their error codes
- GUF535 – AUTOTRONIC 5 – ParkLock TECHstar CVT – Electrical diagrams
- A . General
- B . Electrical diagrams
- C . Layout of components
- 11F10 – Autotronic 5 – Linkage – Description
- A . General
- B . Description
- C . Console and armrest
- D . Allocation of Autotronic 5 linkage calculator pins
- GUF521 – AUTOTRONIC 5 – Linkage – Programming and setting parameters
- A . Programming
- B . Saving to a file
- C . Setting parameters
- D . Table of constants
- GUF522 – AUTOTRONIC 5 – Linkage – Tests and diagnostics – MT600B
- A . Autotronic 5 statuses
- B . Electronic Linkage functions
- GUF523 – AUTOTRONIC 5 – Linkage – Error codes – MT600B
- A . Reading error codes
- B . List of error codes
- C . Analysing components and their error codes
- GUF524 – AUTOTRONIC 5 – Linkage – Calibration and adjustments
- A . Adjusting the position sensor
- B . Calibrating the linkage
- GUF525 – AUTOTRONIC 5 – Linkage – Electrical diagrams – MT600B
- A . General
- B . Electrical diagrams
- 11G10 – Datatronic 3 – Description
- A . General
- B . Architecture of the Datatronic 3 connections
- C . Allocation of Datatronic 3 connectors
- D . Description of controls
- E . Using the Datatronic 3
- GUF601 – DATATRONIC 3 – Programming
- A . Programming
- B . Setting parameters
- GUF604 – DATATRONIC 3 – Calibration and adjustments
- A . General
- B . Adjusting the sensor
- C . Connecting to the tractor
- D . Front Dual Control calibration
- E . Rear Dual Control calibration
- F . Trailed Implement Control (TIC) calibration
- GUF605 – DATATRONIC 3 – Electrical diagrams
- A . General
- B . Electrical diagrams (MT600B)
- C . Electrical diagrams (MT500B TECHStar CVT)
- D . Electrical diagrams (MT500B)
- GUF71 – SMS – JOYSTICK / FingerTIP – Setting parameters
- A . Description
- B . Setting parameters
- GUF72 – SMS – JOYSTICK – Tests and diagnostics
- A . Tests and diagnostics
- GUF73 – SMS – JOYSTICK / FingerTIP – Error codes
- A . Operation and troubleshooting
- B . Reading error codes with EHRC linkage calculator
- C . Reading error codes with Autotronic 5 linkage calculator
- D . Display of error codes
- E . Reading error codes stored by the electrohydraulic spool valves
- F . List of error codes
- GUF74 – SMS – JOYSTICK – Settings
- A . Joystick calibration
- B . Adjusting EHS valve control levers
- GUF75 – SMS – JOYSTICK/FingerTIP – Electrical diagrams – Auto 5 linkage
- A . General
- B . Electrical diagrams
- 11I10 – Autotronic 5 – Suspended front axle – Description
- A . General
- B . Operating mode
- C . Regulation in suspension mode
- D . Autotronic 5 connector
- 11B10 – EEM2 SisuDiesel – Description
PART 12 – Cab and Equipment
- 12 – Cab and equipment
- 12C01 – Air conditioning – General
- A . General
- B . Block diagram
- C . Technical characteristics
- D . Safety instructions
- E . General maintenance
- F . Circuit troubleshooting
- 12C02 – Standard air conditioning
- A . General
- B . Electrical diagram
- 12C03 – Automatic air conditioning
- A . Operating principle
- B . Operation
- C . Layout of components
- D . Troubleshooting
- E . Electrical diagram
- GUF302 – AUTOMATIC AIR CONDITIONING – Tests and diagnostics
- A . Operating statuses
- B . Diagnostics screen
- GUF303 – AUTOMATIC AIR CONDITIONING – Error codes
- A . Reading error codes
- B . List of error codes
- GUF305 – AUTOMATIC AIR CONDITIONING – Electrical diagrams
- A . General
- B . Connection to the tractor
- C . Diagram
- 12C04 – Air conditioning – Refilling the unit
- A . Draining the circuit and checking for leaks
- B . Drafting the system and detecting leaks
- C . Refilling the unit (engine stopped)
- D . Checking pressures
- E . Service tools
- 12C01 – Air conditioning – General
Buyer Questions & Answers
Frequently Asked Questionsâť”
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- Yes, we only provide manuals that are sourced from the machine manufacturer or authorized dealers.
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- Yes, all pages are printable.
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