Bobcat X100 Excavator Repair Manual
$14.00 – $28.00
| đźšś Equipment | |||
|---|---|---|---|
| Brand | Bobcat | ||
| Type | Excavator | ||
| Model | X100 | ||
| đź“„ Documents | |||
| Language | English | ||
| Format | |||
| Title | Publication No. | Pages | |
| Repair Manual | 6570483 | 227 | |
| Operation & Maintenance (SN 11999 and below) | 6570356 | 84 | |
| Operation & Maintenance (SN 12000 and above) | 6570789 | 84 | |
- Description
- Additional information
- Table of Content
- Specification
- Buyer Questions & Answers
- Reviews (0)
FOREWORD
This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it fully at every opportunity.
This shop manual contains the necessary technical information for operations performed in a service workshop.
For ease of understanding, the manual is divided into chapters for each main group of components; these chapters are further divided into the following sections.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating “Problems” to “Causes” are also included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts
| Manual | Repair Manual, Operation & Maintenance (SN 11999 and below), Operation & Maintenance (SN 12000 and above) |
|---|
Table of Content
đź“™ Table of Contents
Contents
- CONTENTS
Safety
- SAFETY
Foreword
- FOREWORD
- SYMBOLS
Standard Tightening Torque
- STANDARD TIGHTENING TORQUE
- STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
- TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
- TIGHTENING TORQUE FOR NUTS OF FLARED
Coating Materials
- COATING MATERIALS
Electric Wire Code
- ELECTRIC WIRE CODE
- CLASSIFICATION BY THICKNESS
- CLASSIFICATION BY COLOR AND CODE
Weight Table
- WEIGHT TABLE
Capacity Table Of Fuel, Coolant And Lubricants (S/N 11999 & Below)
- CAPACITY TABLE OF FUEL, COOLANT AND LUBRICANTS (S/N 11999 & Below)
- PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
Table Of Oil And Coolant Quantities (S/N 12001 & Above)
- TABLE OF OIL AND COOLANT QUANTITIES (S/N 12001 & Above)
- PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
Engine Structure And Function
- ENGINE STRUCTURE AND FUNCTION
- ENGINE MOUNT
- RADIATOR
- POWER TAKE-OFF SYSTEM
- FUEL TANK AND PIPING
- ENGINE CONTROL
Engine Testing And Adjusting
- ENGINE TESTING AND ADJUSTING
- STANDARDS FOR TESTING AND ADJUSTING (100)
- TESTING AND ADJUSTING TOOL LIST
- ADJUSTING VALVE CLEARANCE
- MEASURING COMPRESSION PRESSURE
- TESTING AND ADJUSTING FUEL INJECTION TIMING
- FAN BELT TENSION
- BLEEDING AIR FROM FUEL LINE
- MEASURING ENGINE OIL PRESSURE
- MEASURING OIL AND COOLANT TEMPERATURES
Engine Disassembly And Assembly
- ENGINE DISASSEMBLY AND ASSEMBLY
- REMOVAL OF STARTING MOTOR ASSEMBLY
- INSTALLATION OF STARTING MOTOR ASSEMBLY
- REMOVAL OF ALTERNATOR ASSEMBLY
- INSTALLATION OF ALTERNATOR ASSEMBLY
- REMOVAL OF WATER PUMP ASSEMBLY
- INSTALLATION OF WATER PUMP ASSEMBLY
- REMOVAL OF NOZZLE HOLDER ASSEMBLY
- INSTALLATION OF NOZZLE HOLDER ASSEMBLY
- REMOVAL OF CYLINDER HEAD ASSEMBLY
- INSTALLATION OF CYLINDER HEAD ASSEMBLY
- REMOVAL OF RADIATOR ASSEMBLY
- INSTALLATION OF RADIATOR ASSEMBLY
- REMOVAL OF ENGINE ASSEMBLY
- INSTALLATION OF ENGINE ASSEMBLY
Power Train Structure And Function
- POWER TRAIN STRUCTURE AND FUNCTION
- POWER TRAIN (S/N 12001 & Above)
- SWING CIRCLE (S/N 11999 & Below)
- SWING CIRCLE (S/N 12001 & Above)
- SWING MACHINERY (S/N 11999 & Below)
- SWING MACHINERY (S/N 12001 & Above)
- SPROCKET (S/N 11999 & Below)
- SPROCKET (S/n 12001 & Above)
Power Train Disassembly And Assembly
- POWER TRAIN DISASSEMBLY AND ASSEMBLY
- REMOVAL OF SWING CIRCLE ASSEMBLY
- INSTALLATION OF SWING CIRCLE ASSEMBLY
- REMOVAL OF SWING MACHINERY ASSEMBLY
- INSTALLATION OF SWING MACHINERY ASSEMBLY
- DISASSEMBLY OF SWING MACHINERY ASSEMBLY
- ASSEMBLY OF SWING MACHINERY ASSEMBLY
Power Train Maintenance Standard
- POWER TRAIN MAINTENANCE STANDARD
- SWING CIRCLE (S/N 11999 & Below)
- SWING CIRCLE (S/N 12001 & Above)
- SWING MACHINERY (S/N 11999 & Below)
- SWING MACHINERY (S/N 12001 & Above)
- SPROCKET (S/N 11999 & Below)
- SPROCKET (S/n 12001 & Above)
Undercarriage Structure And Function
- UNDERCARRIAGE STRUCTURE AND FUNCTION
- TRACK FRAME AND RECOIL SPRING
- IDLER
- TRACK ROLLER
- TRACK SHOE
Undercarriage Disassembly And Assembly
- UNDERCARRIAGE DISASSEMBLY AND ASSEMBLY
- REMOVAL OF RECOIL SPRING ASSEMBLY
- INSTALLATION OF RECOIL SPRING ASSEMBLY
- DISASSEMBLY OF RECOIL SPRING ASSEMBLY
- ASSEMBLY OF RECOIL SPRING ASSEMBLY
- REMOVAL OF IDLER ASSEMBLY
- INSTALLATION OF IDLER ASSEMBLY
- REMOVAL OF TRACK ROLLER ASSEMBLY
- INSTALLATION OF TRACK ROLLER ASSEMBLY
- REMOVAL OF TRACK SHOE ASSEMBLY
- INSTALLATION OF TRACK SHOE ASSEMBLY
Undercarriage Maintenance Standard
- UNDERCARRIAGE MAINTENANCE STANDARD
- TRACK FRAME AND RECOIL SPRING (S/N 11999 & Below)
- TRACK FRAME AND RECOIL SPRING (S/N 12001 & Above)
- TRACK FRAME AND RECOIL SPRING (S/N 12001 & Above)
- IDLER (S/N 11999 & Below)
- IDLER (S/N 12001 & Above)
- IDLER (S/N 12001 & Above)
- TRACK ROLLER (S/N 12001 & Above)
- TRACK ROLLER (S/N 11999 & Below)
- TRACK ROLLER (S/N 12001 & Above)
- TRACK SHOE (S/N 11999 & Below)
- TRACK SHOE (S/N 12001 & Above)
- TRACK SHOE (S/N 12001 & Above)
Hydraulic System Structure And Function
- HYDRAULIC SYSTEM STRUCTURE AND FUNCTION
- HYDRAULIC PIPING (S/N 11999 & Below)
- HYDRAULIC PIPING (S/N 12001 & Above)
- HYDRAULIC CIRCUIT DIAGRAM (S/N 11001 – 11999)
- HYDRAULIC CIRCUIT DIAGRAM (S/N 12001 & Above)
- HYDRAULIC CIRCUIT SCHEMATICS (S/N 11001 – 11999)
- HYDRAULIC CIRCUIT SCHEMATICS (S/N 12001 & Above)
- HYDRAULIC TANK AND FILTER (S/N 11999 & Below)
- HYDRAULIC TANK (S/N 12001 & Above)
- HYDRAULIC PUMP (S/N 11999 & Below)
- 1-SPOOL CONTROL VALVE (Auxilliary) (S/N 12001 & Above)
- 2-SPOOL CONTROL VALVE (S/N 11999 & Below)
- 3-SPOOL CONTROL VALVE (S/N 11999 & Below)
- 3-SPOOL CONTROL VALVE (S/N 12001 & Above)
- 4-SPOOL CONTROL VALVE (S/N 11999 & Below)
- 4-SPOOL CONTROL VALVE (S/N 11999 & Below)
- 6-SPOOL CONTROL VALVE
- CENTER SWIVEL JOINT (S/N 11999 & Below)
- CENTER SWIVEL JOINT (S/N 12001 & Above)
- WORK EQUIPMENT SWIVEL JOINT (S/N 11999 & Below)
- SWING MOTOR (S/N 11999 & Below)
- SWING MOTOR (S/N 12001 & Above)
- TRAVEL MOTOR AND FINAL DRIVE (S/N 11999 & Below)
- TRAVEL MOTOR (With Reduction Gear) (S/N 12001 & Above)
- HYDRAULIC CYLINDERS
- BOOM CYLINDER
- ARM CYLINDER
- BUCKET CYLINDER
- SWING CYLINDER
- BLADE CYLINDER
- VALVE CONTROL (S/N 11999 & Below)
- VALVE CONTROL (S/N 12001 & Above)
Hydraulic System Testing And Adjusting
- HYDRAULIC SYSTEM TESTING AND ADJUSTING
- MEASURING DELIVERY OF HYDRAULIC PUMP
- MEASURING TEMPERATURE OF HYDRAULIC OIL
- TESTING AND ADJUSTING HYDRAULIC PRESSURE
- MEASURING TEMPERATURE OF HYDRAULIC OIL
- 100 HYDRAULIC PUMP CHECK
- Checking the Output of the Hydraulic Pump at the Boom Cylinder
- Adjusting the Main Relief Valve
- Checking the Output of the Hydraulic Pump at the Arm Cylinder
- Adjusting the Main Relief Valve
- Checking the Output of the Hydraulic Pump at the Blade Cylinder
- Adjusting the Main Relief Valve
- Checking the Port Relief Valve
- STANDARDS FOR TESTING AND ADJUSTING
Hydraulic System Disassembly And Assembly
- HYDRAULIC SYSTEM DISASSEMBLY AND ASSEMBLY
- REMOVAL OF HYDRAULIC PUMP ASSEMBLY
- INSTALLATION OF HYDRAULIC PUMP ASSEMBLY
- REMOVAL OF 4-SPOOL CONTROL VALVE ASSEMBLY (FOR RIGHT TRAVEL, BOOM, BUCKET, SWING)
- INSTALLATION OF 4-SPOOL CONTROL VALVE ASSEMBLY
- REMOVAL OF 2-SPOOL CONTROL VALVE ASSEMBLY (FOR LEFT TRAVEL, ARM)
- INSTALLATION OF 2-SPOOL CONTROL VALVE ASSEMBLY
- DISASSEMBLY OF 2-SPOOL CONTROL VALVE ASSEMBLY
- ASSEMBLY OF 2-SPOOL CONTROL VALVE ASSEMBLY
- REMOVAL OF 3-SPOOL CONTROL VALVE ASSEMBLY (FOR SWING, TRAVEL ACCELERATION, BLADE)
- INSTALLATION OF 3-SPOOL CONTROL VALVE ASSEMBLY
- DISASSEMBLY OF 3-SPOOL CONTROL VALVE ASSEMBLY
- ASSEMBLY OF 3-SPOOL CONTROL VALVE ASSEMBLY
- REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY
- INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY
- REMOVAL OF SWING MOTOR ASSEMBLY
- INSTALLATION OF SWING MOTOR ASSEMBLY
- REMOVAL OF TRAVEL MOTOR ASSEMBLY
- INSTALLATION OF TRAVEL MOTOR ASSEMBLY
- REMOVAL OF BOOM CYLINDER ASSEMBLY
- INSTALLATION OF BOOM CYLINDER ASSEMBLY
- REMOVAL OF ARM CYLINDER ASSEMBLY
- INSTALLATION OF ARM CYLINDER ASSEMBLY
- REMOVAL OF BUCKET CYLINDER ASSEMBLY
- INSTALLATION OF BUCKET CYLINDER ASSEMBLY
- REMOVAL OF BLADE CYLINDER ASSEMBLY
- INSTALLATION OF BLADE CYLINDER ASSEMBLY
- REMOVAL OF BOOM CYLINDER ASSEMBLY
- INSTALLATION OF BOOM CYLINDER ASSEMBLY
- DISASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
- ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
- REMOVAL OF SWIVEL JOINT ASSEMBLY FOR WORK EQUIPMENT
- INSTALLATION OF SWIVEL JOINT ASSEMBLY FOR WORK EQUIPMENT
Hydraulic System Maintenance Standard
- HYDRAULIC SYSTEM MAINTENANCE STANDARD
- HYDRAULIC PUMP (S/N 11999 & Below)
- TRIPLE GEAR PUMP (SBR-10 + 10 + 8) (S/N 12001 & Above)
- SWING MOTOR (S/N 11999 & Below)
- SWING MOTOR (S/N 12001 & Above)
- 1-SPOOL CONTROL VALVE (S/N 12001 & Above)
- 2-SPOOL CONTROL VALVE (S/N 11999 & Above)
- 3-SPOOL CONTROL VALVE (S/N 11999 & Below)
- 3-SPOOL CONTROL VALVE (S/N 12001 & Above)
- 4-SPOOL CONTROL VALVE (S/N 11999 & Below)
- 6-SPOOL CONTROL VALVE (S/N 12001 & Above)
- HYDRAULIC CYLINDER (S/N 11999 & Below)
- HYDRAULIC CYLINDER (S/N 12001 & Above)
Work Equipment Structure And Function
- WORK EQUIPMENT STRUCTURE AND FUNCTION
- WORK EQUIPMENT
- WORK EQUIPMENT (S/N 12001 & Above)
Work Equipment Disassembly And Assembly
- WORK EQUIPMENT DISASSEMBLY AND ASSEMBLY
- REMOVAL OF WORK EQUIPMENT ASSEMBLY
- INSTALLATION OF WORK EQUIPMENT ASSEMBLY
- REMOVAL OF BLADE ASSEMBLY
- INSTALLATION OF BLADE ASSEMBLY
- DISASSEMBLY OF WORK EQUIPMENT ASSEMBLY
- REMOVAL OF BUCKET ASSEMBLY
- REMOVAL OF ARM ASSEMBLY
- REMOVAL OF BOOM ASSEMBLY
- ASSEMBLY OF WORK EQUIPMENT ASSEMBLY
- INSTALLATION OF BOOM ASSEMBLY
- INSTALLATION OF ARM ASSEMBLY
- INSTALLATION OF BUCKET ASSEMBLY
Work Equipment Maintenance Standard
- WORK EQUIPMENT MAINTENANCE STANDARD
- WORK EQUIPMENT
Work Equipment Structure And Function
- WORK EQUIPMENT STRUCTURE AND FUNCTION
- ELECTRICAL WIRING DIAGRAM
- ELECTRICAL CIRCUIT DIAGRAM
- ELECTRICAL CIRCUIT DIAGRAM (S/N 12001 & Above)
Others Disassembly And Assembly
- OTHERS DISASSEMBLY AND ASSEMBLY
- REMOVAL OF FLOOR FRAME ASSEMBLY
- INSTALLATION OF FLOOR FRAME ASSEMBLY
Service Manual Revision
- SERVICE MANUAL REVISION
- 100-1
- 100-2
- 100-3
Specification
| Model | Component | Weight (lbs) |
|---|---|---|
| X100 | Engine assembly | 437.8 |
| Engine (incl. mount) | 402.6 | |
| P.T.O | 19.6 | |
| Hydraulic pump (triple gear) | 17.9 | |
| Radiator assembly | 27.8 | |
| Hydraulic tank (dry) | 89.3 | |
| Fuel tank (dry) | 43.2 | |
| Operator’s cab | 357.1 | |
| Revolving frame | 804.7 | |
| Swing machinery | 61.9 | |
| Swing motor (incl. brake valve) | 35.3 | |
| Travel motor Ă—2 (with reduction gear) | 205.0 | |
| 6-spool control valve | 35.3 | |
| 2-spool control valve (PC20-6) | 18.3 | |
| 3-spool control valve (PC30-6) | 18.3 | |
| Center swivel joint assembly | 45.2 | |
| Counterweight | 553.1 | |
| Track frame assembly | 1,216.5 | |
| Track frame | 767.1 | |
| Track roller Ă—8 | 144.8 | |
| Recoil spring assembly Ă—2 | 45.0 | |
| Idler assembly Ă—2 | 123.5 | |
| Sprocket Ă—2 | 36.6 | |
| Swing circle assembly | 100.5 | |
| Track shoe assembly (300 mm) | 740.7 | |
| Boom assembly | 233.7 | |
| Arm assembly | 125.7 | |
| Bucket assembly | 158.7 | |
| Boom cylinder assembly | 63.9 | |
| Arm cylinder assembly | 47.4 | |
| Bucket cylinder assembly | 37.5 | |
| Boom swing cylinder assembly | 63.9 | |
| Blade cylinder assembly | 42.1 | |
| Swing bracket assembly (CP) | 145.5 | |
| Swing bracket assembly (CB) | 140.0 | |
| Blade assembly | 330.7 |
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